The main containers are usually: plastic bottles, glass bottles, hoses, vacuum bottles.
Auxiliary materials usually include: color box, box, middle box.
1. Plastic bottles
1. The material of plastic bottle is usually PP, PE, K material, AS, ABS, acrylic, PET, etc. 2. The cream bottle, bottle cap, bottle stopper, gasket, pump head and dust cover that are usually used in cosmetic containers with thick walls are injection molded; PET bottle blowing is two-step molding, tube blank is injection molding, and finished product packaging for blowing the bottle. Others, such as lotion bottles and washing bottles with thin container walls, are blowing bottles. 3. PET material is an environmentally friendly material, with high barrier properties, light weight, non-breaking properties, chemical resistance, and strong transparency. It can be made into pearlescent, colored, magnetic white, and transparent. It is widely used in gel water. The bottle mouth is generally standard 16#, 18#, 22#, 24# diameter, which can be used with a pump head. 4. The acrylic material is an injection-molded bottle, which has poor chemical resistance. Generally, the paste cannot be directly filled. It needs to be equipped with an inner tank to block, and the filling is not easy to be too full to prevent the paste from entering between the inner tank and the acrylic bottle. In order to avoid cracks, the packaging requirements during transportation are relatively high, because it looks particularly obvious after scratches, has high permeability, and feels extra thick on the upper wall, but the price is quite expensive. 5. AS, ABS: The transparency of AS is better than that of ABS, and the toughness is better. 6. Mold development costs: bottle blowing molds are generally 1,500 yuan to 4,000 yuan (the actual price is subject to the purchase quotation, the same below), and injection molds are generally 8,000 yuan to 20,000 yuan. It is more expensive, but durable. Several molds are produced at a time, depending on the demand for production volume. If the production volume is large, you can choose one out of four or one out of six molds, and customers can decide by themselves. 7. The order quantity is generally 3,000 to 10,000 pieces, and the color can be customized. Usually, the primary color frosted and magnetic white are mainly used, or the effect of pearl powder is added. The materials used are different, and the colors displayed are somewhat different. 8. There are ordinary ink and UV ink for silk screen printing. UV ink has better effect, glossy and three-dimensional effect. During production, you should first make a plate to confirm the color. The screen printing effect of different materials will be different. 9. The processing technology of hot stamping and hot silver is different from that of printing gold powder and silver powder. Hard materials and smooth surfaces are more suitable for hot stamping and hot silver. It is better than printing gold and silver. 10. The screen printing film should produce negative film, the picture and text effect should be black, the background color should be transparent, the hot stamping and hot silver process should produce positive film, the picture and text effect should be transparent, and the background color should be black. The proportion of text and patterns should not be too small or too thin, otherwise the effect will not be printed. 11. Bottle caps are generally equipped with inner gaskets, pull caps and inner plugs, and very few are equipped with spoons or droppers, which are mainly due to their tightness and convenience of use. 12. The production cycle is relatively moderate, about 15 days (the actual date is subject to the purchase diameter, the same below). The silk-screen cylindrical bottle is calculated as a single color, and the flat bottle or special-shaped bottle is calculated as two-color or multi-color. Usually, the first charge is required. One-time screen printing fee or fixture fee, the screen printing unit price is generally 0.08 yuan/color to 0.1 yuan/color, screen printing is 100-200 yuan/type, and the fixture is about 50 yuan/piece. 2. Glass bottles 1. Glass bottles used in cosmetics are mainly divided into: skin care products (creams, lotions), perfumes, essential oils, and nail polish. The capacity is small, and the capacity larger than 200ml is rarely used in cosmetics. 2. Glass bottles are divided into wide-mouthed bottles and narrow-mouthed bottles. Solid pastes generally use wide-mouthed bottles, and should be equipped with chemical aluminum caps or plastic caps. The caps can be used for color spraying and other effects; emulsion or water agent Narrow-mouth bottles are generally used for paste-like bodies, and a pump head should be used. Pay attention to prevent the spring and balls from rusting. Now most pump heads are equipped with glass beads, which are usually tested for the material body. If the cover is equipped with an inner plug, The water agent is equipped with a small hole with the same plug, and the thicker emulsion is equipped with a large hole plug. 3. The selection of glass bottles is relatively consistent, with many shapes, rich processing techniques, and diverse combinations with bottle caps. Common bottle shapes include cylindrical, oval, flat, prismatic, conical, etc., and manufacturers often develop a series of bottle shapes. The bottle body process includes spraying, transparent, frosted, translucent toning, silk screen printing, bronzing, silver bronzing, etc. 4. Silk screen printing: There are usually two kinds of silk screen printing for glass bottles. One is high temperature ink silk screen printing, which is characterized by not easy to decolorize, dull color, and it is difficult to produce the effect of purple toning. The requirements for the ink are higher, otherwise it will fall off easily, and attention should be paid to the disinfection of the bottle. 5. The effect of spraying generally needs to add 0.5 yuan to 1.1 yuan per piece, depending on the area and the difficulty of color matching. The silk screen printing is 0.1 yuan per color. The cylindrical bottle can be calculated as a single color, and the special-shaped bottle is calculated according to two-color or multi-color. , bronzing hot silver 0.4 yuan / paragraph. 6. If the glass bottle is made by hand, there will be a little deviation in the capacity. When selecting, it should be tested and marked with the correct capacity. For example, the automatic production line is relatively uniform, but the shipment requirements are large and the cycle is relatively long. The capacity is relatively stable. 7. The uneven thickness of glass bottles will easily lead to damage, or be easily crushed by the contents in severe cold conditions. A reasonable capacity should be tested during filling, and paper should be used for transportation and separated individually. On the product, it should be Equipped with a color box, the inner support and the middle box can get more anti-vibration effect. 8. The commonly used bottle shapes of glass bottles are usually in stock, such as essential oil bottles, ordinary transparent or frosted bottles. The production cycle of glass bottles is long, and it takes 20 days as fast as possible, and some have a delivery period of 45 days. The general order quantity is 5,000 to 10,000. The smaller the bottle type, the larger the quantity to be made. Affected by high and low seasons. 9. The cost of opening the mold: the manual mold is about 2,500 yuan, the automatic mold is generally about 4,000 yuan, and 1 out of 4 or 1 out of 8 costs about 16,000 yuan to 32,000 yuan, depending on the manufacturer's conditions. 10. The bottle cap process can be used for anodized aluminum lettering, bronzing edges, and etching lines. There are matte and bright colors. Gaskets and inner caps are required. It is best to use pressure-sensitive sheets to enhance the sealing effect. 11. Essential oil bottles are usually brown or colored and colored frosted, which can be protected from light. The cover has a safety ring and can be equipped with an inner plug or dropper. Perfume bottles are generally equipped with delicate spray pump heads or plastic caps. 3. Hose 1. Hose is divided into single-layer, double-layer and five-layer hose, which are different in terms of pressure resistance, anti-penetration and hand feeling. layer, and a barrier layer. Features: It has excellent gas barrier properties, which can effectively prevent the infiltration of oxygen and peculiar gases, and at the same time prevent the exudation of the fragrance and active ingredients of the contents. 2. Double-layer pipes are more commonly used, and single-layer pipes can also be used for medium and low grades. The diameter of the hose is 13#-60#. When a certain diameter hose is selected, different capacity characteristics are marked with different lengths. , The capacity can be adjusted from 3ml to 360ml. For the sake of beauty and coordination, the caliber below 60ml is commonly used below 35#, the caliber of 35#-45# is usually used for 100ml and 150ml, and the caliber above 45# is required for the capacity above 150ml. 3. The process is divided into round tube, oval tube, flat tube, ultra-flat tube. Flat tube and ultra-flat tube are more complicated than other tubes, and they are also new types of tubes in recent years, so the price is correspondingly more expensive. 4. There are various shapes of hose caps, generally divided into flat caps, round caps, high caps, flip caps, ultra-flat caps, double-layer caps, spherical caps, lipstick caps, and plastic caps can also be processed in a variety of processes, bronzing Edge, silver edge, colored cap, transparent, oil spray, electroplating, etc., tip cap and lipstick cap are usually equipped with inner plug. The hose cover is an injection molded product, and the hose is a pull tube. Most hose manufacturers do not produce hose covers themselves. 5. Some products need to be filled before sealing. The sealing can be divided into: straight sealing, twill sealing, umbrella sealing, star point sealing and special-shaped sealing. Print the desired date code at the end. 6. The hose can be made of colored tube, transparent tube, colored or transparent frosted, pearlescent tube, and there are matte and bright points. Matte looks elegant but easy to get dirty. Judging from the incision at the tail, the white incision is a large-area printing tube, and the ink used is required to be high, otherwise it will easily fall off and will crack and reveal white marks after being folded. 7. The hose production cycle is generally 15 days to 20 days (from the time of confirming the sample tube). The order quantity is 5,000 to 10,000. The large-scale manufacturers usually set the minimum order quantity of 10,000, and rarely If the manufacturer has many varieties, the minimum order quantity of 3,000 can be calculated for a single product. Few customers make their own molds. Most of them are public molds (a few characteristic covers are private molds). The contracted order quantity and the actual supply quantity, There is a ±10% deviation in this industry. 8. There is a big difference in price depending on the quality of the hose and the manufacturer. The plate-making fee is usually 200 yuan to 300 yuan for color. The tube body can be used for multi-color printing and silk screen printing. Some manufacturers have thermal transfer equipment and technology. Hot stamping and hot silver are calculated based on the unit price of the area. The screen printing effect is better, the cost is more expensive and there are fewer manufacturers. Different manufacturers should be selected according to the needs of different levels. 4. Dispenser/pump head 1. The dispenser is divided into two types: tie-up type and screw type. In terms of function, it is divided into spray, foundation cream, lotion pump, aerosol valve, vacuum bottle 2. The size of the pump head is based on The caliber of the bottle is determined by the size of the spray. The size of the spray is 12.5mm-24mm, and the water output is 0.1ml/time-0.2ml/time. It is generally used in the packaging of perfume, gel water and other products. The length of the nozzle with the same caliber can be adjusted according to The height of the bottle is determined. 3. The specification range of the lotion pump is 16ml to 38ml, and the water output is 0.28ml/time - 3.1ml/time. It is generally used for cream and washing products. 4. Special dispensers such as foam pump head and hand button sprinkler head, foam pump head is a non-air-filled hand pressure pump head, no need to fill air to generate foam, just press lightly to generate quantitative high-quality foam . Usually comes with a dedicated bottle. Hand-on applicators are often used on products such as cleaners. 5. The composition of the distributor is more complex, generally including: dust cover, pressing head, pressing rod, gasket, piston, spring, valve, bottle cap, pump body, straw, valve ball (including steel ball, glass ball). Bottle caps and dust caps can be colored, electroplated, or covered with anodized aluminum rings. Since a set of pump heads involves many molds and the order quantity is large, the minimum order quantity is 10,000-20,000, and the delivery period is 15-20 days after the sample is confirmed. White and general-purpose types are often in stock. 6. The vacuum bottle is usually cylindrical, with a specification of 15ml-50ml, some 100ml, and the overall capacity is small. It relies on the principle of atmospheric pressure to avoid pollution caused by cosmetics during use. The vacuum bottle has anodized aluminum, plastic electroplating and colored Plastic, the price is more expensive than other general containers, and the general order quantity requirements are not high. 7. Distributor customers rarely open their own molds, and they need more molds and higher costs. V. Color Printing 1. Color printing mainly includes color combination, color printing set box, manual, leaflet, poster, picture album and color printing sticker. 2. The requirements and material selection are complicated. The packaging color box is also called a folding carton. Generally, 350g single copper paper is used. According to the volume and internal weight, the cardboard of the appropriate thickness can be selected, and different grades of paper can be selected. Corrugated cardboard can be used as the interior. The lining can be fixed, anti-vibration or because the container is small, the size of the color box can be increased to increase the appearance of the color box. The design principle of the bottom of the box is to ensure the strength and strive for simplicity, which will save time for manual assembly. 3. Color-printed box sets, after color-printing and mounting, different specifications can be made. The paper layer for color-printing and mounting is single copper and aluminized paper, and gray board paper or MDF of different specifications can be selected. High, it is usually matched with a hand bag, used together with blister/sponge/paper holder and silk. 4. The manual can choose plain paper 60g-80g or 105g and 128g, 157g coated paper, leaflets and posters or picture albums generally use more than 105g coated paper. 5. For printing self-adhesive, you can choose coated paper and self-adhesive materials of various materials, silver aluminum paper or transparent PVC and other materials. 6. In order to ensure the design effect, and to have real samples comparable when color printing and documenting, computer proofing can be carried out first when outputting the film, and the fee will be charged according to color and size, usually 75 yuan/P. 7. The processes and appearance effects that can be done in color printing include surface polishing or gloss glue, matte glue, laser film, bronzing silver and embossing effect, beer, stick box forming or bonding PVC film (also known as window) and Thermal, color onion process, uv effect, etc. 8. Thermal embossing process, after printing, there is no need to emboss to have obvious three-dimensional effect, thermal embossing powder has fluorescent, matte and various color effects, color onion process (more used in greeting cards) 9. Laser There are two colors of silver card and gold card, which can be made into rainbow and partial hologram laminated cards, which have a very high anti-counterfeiting effect. 10. The frosting process is suitable for aluminized film and aluminum foil paper. The process features have a strong metallic feeling, harmonious and noble colors, comfortable hand feel, and can also be used for metal etching. 11. Color printing charging standards and features: A. Design, electrical output, proofing, calculated by P. B. The minimum consumption of color printing start-up fee (800 yuan - 1200 yuan), reasonable typesetting and increasing the printing volume, can reduce the unit price. C. Determine the impact of related costs according to the number and difficulty of the post-process. For example, over-glazing glue, stitching, folding, thread pressing and glue, all have corresponding charging standards and minimum consumption. 12. The production cycle generally takes 3-5 days for color printing. Depending on the difficulty of the craftsmanship, the set box should be appropriately increased in working days. If the set box is to be mounted, too much glue is used, and the delivery time will also be affected by the weather.
13. Notes:
A. In order to avoid the large deviation between the finished product and the design color sample, the proofing should be confirmed when printing on the machine and used as the quality inspection standard. B. The folding method of the manual should be clear and unified, and the transport packaging of color printing should be explained. If it is a set box, it can be considered for secondary use. C. The hand bag can be designed to be open on one side and open on both sides, which can save costs in both printing and film production. D. The printing volume refers to the weight of the paper rather than the quantity of finished products after printing. If the size of the instruction manual is small, a larger quantity is required to be considered as the economic order quantity. E. The design must meet the requirements of color printing specifications. For example, the bronzing film should have a negative film, and other positive films, and the composition method should be adapted to the printing characteristics. 14. If the production quantity is small and cannot meet the minimum printing or economical order quantity, the box can be mounted directly through the color paper effect in order to reduce the cost. 6. Aluminum platinum bags 1. According to the material, there are pure aluminum bags, aluminum-plated bags, PV, PE, BOPP, PET, PEGT bags, etc. 2. There are three side sealing bags, middle sealing bags, bone sticking bags, standing bags, vacuum bags and roll bags. 3. Aluminum platinum bags and shrink film material characteristics: high-barrier plastic packaging materials that are conducive to preservation, quality preservation and extended shelf life, low cost, light weight, impact resistance, transparency, microwave heating, convenience and packaging design choices Features. 4. The pure aluminum bag has a metallic texture, which is easy to wrinkle and can be printed in color. The aluminum-plated bag can be printed in matte or bright light. PET, aluminized PET, CPE are suitable for shampoo or liquid, BOPP/CPE is suitable for packaging of daily necessities such as washing powder. 5. The cost of pure aluminum bags is about 30% higher than the unit price of plated bags, and the economic order quantity is larger. Large manufacturers are higher than smaller manufacturers. Taking 4cm×10cm bags as an example, large manufacturers generally order 100,000 pieces. For small manufacturers, the MOQ is about 30,000. If you do roll film, you can do it from 30 to 50 kg without printing, about 38 yuan/kg. If you print it, you need 100kg MOQ, about 45 yuan/kg Special filling equipment is required. The number of bags made of roll film is taken as an example of 6cm×9cm. 10g packs about 1200 pieces/kg (6cm×8cm, 8g packs about 1500 pieces/kg, 5cm×7cm, 6g packs about 1600 pieces/kg ) 6. After the design is confirmed, provide MO or CD production and color sample (PinTon) as the basis for plate making, and require the manufacturer to confirm the sample before arranging production. 7. Plate-making fee: According to the equipment requirements and design graphic requirements of different manufacturers, the plate-making fee is different, generally between 850 yuan and 1,500 yuan per color. . 8. The production cycle and plate making time generally take 15 days to 20 days, and there will be a deviation of ±10% in quantity during production. 9. During production, the production bag is compounded by high temperature, which is relatively clean and does not require special disinfection during filling. 10. Such as handbags, gift bags and customers with extremely high printing requirements, use a better version to have better results. 11. Bag filling and costs, the packaging materials are single, the processing fee is 0.08 yuan/piece, the processing order quantity is 1,000 bags, and the material loss is 2%; for rolled film materials, the processing fee is 0.03 yuan/piece, processing order Starting from 10,000 bags, the material loss is about 0.8kg (for machine adjustment and actual irrigation). 7. Silk screen printing 1. Silk screen printing is generally used as a processing process for graphic and text identification of packaging products, which has an important impact on the image of the product, so it has high technical requirements. 2. Glass bottle screen printing: For screen printing on blank transparent or frosted or sprayed bottles, high-temperature ink should be used. After coloring, it will be baked at high temperature. It will not fade or scratch. The first manufacturer to carry out silk screen printing is generally more than 5,000 pieces, the fee for less than 5,000 pieces is 500 yuan/style/color, and the amount for more than 5,000 pieces is calculated at 0.1 yuan/color time.
3. In the design, no more than 2 colors should be considered. The film should be negative. The text, pattern and line should not be too thin or too large, which will easily cause broken lines or ink accumulation. Proofing should be confirmed before mass production to avoid Color differences appear. 4. If the frosted glass bottle is wrongly printed, it can be re-polished and printed again, and the processing fee is 0.1 yuan - 0.2 yuan per piece. 5. The same color printing of the round bottle is counted as one color, and the flat or oval shape is calculated according to the number of printed surfaces and the number of printed colors on the printed surface. 6. Plastic containers are divided into ordinary ink and UV ink screen printing. UV ink is widely used. The characters and pictures have a three-dimensional effect, are more glossy, not easy to fade, and can print multi-color effects. The starting quantity is generally more than 1,000. 7. The screen printing fee for glass bottles and plastic bottles will be charged. If the bottle is a new specification and the screen printing factory does not have the corresponding fixture, the fixture fee will be charged, but this fee can be deducted by doing a certain amount of silk screen printing. For example, the business volume is over 2 More than 10,000 yuan can be exempted from this fee. Each manufacturer has different conditions. Generally, the screen printing fee is 50-100 yuan/piece, and the fixture fee is 50 yuan/piece. The hot stamping fee is 200 yuan/piece. 8. Proof before batch screen printing, and then produce after confirming the effect of graphic and text screen printing. After confirmation, the production adjustment period is 4-5 days, depending on the difficulty and quantity of screen printing. 9. Usually the silk screen factory has bronzing, hot silver and other processing techniques, and the silk screen methods include manual, mechanical screen printing, pad printing and sticker pad printing and other technologies. 10. When producing and using silk-screened bottles, care should be taken to avoid excessive handling or collision, to avoid the effect of embroidered silk-screen printing, and to choose a reasonable disinfection method during production. 11. The minimum cost of silk screen printing is 0.06 yuan/color, but special attention should be paid to the fact that the screen printing is not good enough to achieve the expected design effect, and the whole batch of containers may be scrapped. Screen printing can be screen-printed according to the percentage of spot color to achieve rich colors. 8. Blister 1. Blister packaging materials are often used for packaging bottle pad cards and inner sleeves of gift sets, packaging stable bottom pads and selection of promotional racks. 2. Blister product categories, used in cosmetics mainly include face masks, folded blister, bottom edge, turntable, half fold, bottom cover, and three-fold blister. 3. Blister materials: A, PVC transparent, translucent, frosted effect or multi-color thickness 0.12mm-0.8mm B, PS various colors thickness 0.2mm-0.8mm C, APET (environmentally friendly material) can be folded, not Ironing thickness 0.2mm—0.8mm D, PETG (environmentally friendly material) can be flocked and high pressure cycle thickness 0.2mm—0.8mm E, flocking sheet (with PVC and PS film) various colors thickness 0.2mm—0.8mm 4. The production process and time of the blister mold: It takes only three days to start the plaster mold manually, except that it takes three days for the three-fold blister, other types only need two days, and the electrolytic copper mold takes 4 to 6 days. When encountering particularly urgent goods Resin molds can be used, but they are easy to shrink. If the production quantity is too large, the size and model of the blister will change. 5. Blister department and punching time: Under normal circumstances, if the first order is made, it will take about five days for the final delivery after the other party confirms the sample, and three days for the second delivery. 6. Expense sharing, generally requires a larger quantity of finished products to achieve a lower unit price, that is, to achieve the economic order quantity. 7. The copper mold is about 500 yuan/set to 800 yuan/set, depending on different manufacturers and production quantities. For example, a single manufacturer with a small blister area can make 4 to 8 finished products per punch. When opening the mold, you need to provide the actual model. In order to match the beautiful and transparent or white blister, it will be used with silk cloth. The blister can also be replaced by sponge or pearl cotton with different densities. There are many colors of sponge, white sea foam. Cotton will turn yellow over time and take up a lot of space in material transportation and storage. 9. Film semi-finished products 1. The main categories of film: facial mask, eye film, nose film, neck film, lip film, umbilical film, hand film, foot film, beauty breast film and other film products, which can be used according to customer needs. Material and shape processing, such as the eye patch has a figure of eight, a crescent shape, etc. 2. The film category is divided into all viscose (also known as pure cotton), blended (usually 8:2 mixed) cotton paper, spunlace, Penghua paper, etc. The commonly used are all viscose and blended materials. 3. The all-adhesive film is more sticky, not easy to deform, absorbs more essence, and can be stored for 2-3 years after the finished product. 4. Blended films (80% of all viscose, 20% of others such as polyester) are also more suitable, less absorption, and wider application. 5. Spunlace fabrics containing chemical fiber ingredients are likely to cause sensitive skin of users, so it is not recommended to use them, and other materials are rarely used. 6. According to the principle of material selection, 40g to 80g of full viscose or blended fabric should be used for large sticking areas, and more than 60g should be better for small sticking areas, such as eye masks, nasal masks, etc. The specific standards can be guided by product planning. Adjustment. 7. Molding can generally be processed by opening new molds as required. The cost is about 100 yuan to 200 yuan per piece. It takes about 15 days to order materials. The processing of materials in stock can be delivered in batches in about three days. 8. The film can be matched with pearl film to keep the shape and the effect of the product. 9. The general order quantity is about 50,000 pieces, which is the economic order quantity, and the template fee can be waived. X. Cartons 1. Cartons play a major role in warehousing and transportation as the outer packaging for product sales. If the design is novel, it can be used as a means of image promotion.
2. The material selection depends on the product packaging requirements to select the material of the carton and the structure of the accessories. Generally, a backing plate, a knife card and a middle packaging box are required to strengthen the protection ability, which can be determined according to the requirements of the customer. The high-density paper is harder and the price Higher, the surface paper can be selected from kraft paper or white liner paper. 3. The processing method generally requires that the beer be cut according to the specifications and then joined and formed by saddle stitching. Multi-color printing can be carried out. The design graphics and color samples can be finalized and then sent to the factory for printing. 4. The order quantity is generally more than 100 sets. If you need to open a new mold for production, you will share the cost. The mold fee is a one-time fee, and the renewal can be executed according to the original quotation. 5. The production cycle is generally 4 to 5 days, and the carton takes up more storage space. It is recommended to order in small batches and agree on inventory.